Inspection OS
The Qcvisionly Platform
A single inspection OS for your quality control plan — defect detection, dimensional measurement, surface finish, and weld audit, connected to your production data systems.
Architecture
From line-side camera to QMS record.
Capabilities
Platform capabilities.
Control Plan Integration
Import APQP defect classes and tolerances directly from your control plan worksheet.
Multi-Camera Orchestration
Manage multiple inspection cells from a single dashboard with synchronized timing.
Real-Time SPC Feed
Cpk/Ppk computed per inspection cycle, pushed to SPC historian via OPC UA.
Defect Classification Library
Standard automotive defect taxonomy pre-loaded: powder coat void, edge burr, weld undercut, scratch, inclusion, crater.
First Article Inspection Mode
FAI mode generates the dimensional results report (DRR) required for AIAG PPAP submissions.
IQ/OQ/PQ Validation Docs
Installation Qualification, Operational Qualification, and Performance Qualification protocols delivered with every deployment.
Deployment
Edge-first deployment, no cloud dependency.
Inspection decisions run on edge compute co-located with the camera cell. No cloud round-trip during production. Optional MES/MindSphere sync runs async to maintain uptime independence.
Inspection continues during network outage
Air-gapped deployment supported
OT/IT network segmented — zero OT exposure to cloud
Documentation
Validation documentation included.
Every Qcvisionly deployment comes with the IQ/OQ/PQ documentation your IATF 16949 internal audit team will ask for on day one.
IQ/OQ/PQ protocol templates
IATF 16949 §8.5.1 process parameter records
Measurement system analysis (MSA/Gauge R&R) reports
Control plan defect class mapping worksheet